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Custom High-Voltage Cables
We specialize in designing and manufacturing custom high-voltage cables for demanding industrial and automotive applications. Our cables are built to meet strict performance, safety, and durability requirements, ensuring reliable power transmission in high-voltage environments.
Technical Specifications & Capabilities
Voltage Ratings
Insulation Materials:
Conductor Options
Our custom cables are designed for applications requiring:
- 600V – 1kV (Standard industrial applications)
- 1kV – 5kV (Electric vehicles, industrial power systems)
- 5kV – 35kV (Aerospace, renewable energy, and power distribution systems)
Conductor Options
Insulation Materials:
Conductor Options
- Copper (Bare, Tinned, Silver-Plated, or Nickel-Plated) – Excellent conductivity and corrosion resistance
- Aluminum (Bare or Plated) – Lightweight alternative for high-power applications
- Flexible Stranded Conductors – For dynamic applications requiring superior flexibility
Insulation Materials:
Insulation Materials:
Shielding & EMI Protection:
Designed to withstand high voltage stress, extreme temperatures, and environmental exposure:
- XLPE (Cross-Linked Polyethylene): Excellent dielectric properties, heat resistance up to 125°C
- Silicone: High thermal stability (-60°C to 200°C), flame-retardant
- FEP/PTFE (Teflon): High chemical resistance, ultra-high-temperature applications (up to
Designed to withstand high voltage stress, extreme temperatures, and environmental exposure:
- XLPE (Cross-Linked Polyethylene): Excellent dielectric properties, heat resistance up to 125°C
- Silicone: High thermal stability (-60°C to 200°C), flame-retardant
- FEP/PTFE (Teflon): High chemical resistance, ultra-high-temperature applications (up to 260°C)
- EPDM: Superior flexibility, ozone and weather resistance
- Polyimide/Kapton: Lightweight, high-temperature, and radiation-resistant
Shielding & EMI Protection:
Shielding & EMI Protection:
Shielding & EMI Protection:
- Aluminum-Mylar Foil Shielding – Lightweight and flexible for moderate EMI protection
- Tinned Copper Braid Shielding – High-density coverage for superior noise suppression
- Spiral Shielding – For applications requiring increased flexibility
- Hybrid Multi-Layer Shielding – Combining foil and braid for maximum EMI protection
Jacket Options
Shielding & EMI Protection:
Connector Integration
- PVC (Polyvinyl Chloride): General-purpose, cost-effective, good mechanical durability
- TPU (Thermoplastic Polyurethane): Excellent abrasion resistance and flexibility
- TPE (Thermoplastic Elastomer): Enhanced oil and chemical resistance
- Silicone Rubber: Extreme temperature and flexible applications
- Halogen-Free Jackets: Compliant with RoHS and other environmental regulations
Connector Integration
Shielding & EMI Protection:
Connector Integration
We provide complete wire harness assembly solutions with high-voltage connectors from industry-leading brands, including:
- TE Connectivity / AMP (HVA Series, Radox High Voltage Connectors)
- Amphenol PowerLok™ & MSD Series
- ITT Cannon High-Voltage Connectors
- Custom Overmolded & Sealed Connectors